GQS Qua­li­ty con­trol sys­tem

100% qua­li­ty inspec­tion of car­bi­de tips on cir­cu­lar saw blades with pre­clea­ning.

GQS Qua­li­ty con­trol sys­tem

100% qua­li­ty inspec­tion of car­bi­de tips on cir­cu­lar saw blades with pre­clea­ning.
Data sheet
Data sheet

Spe­cial cha­rac­te­ristics

  • 100% qua­li­ty inspec­tion of car­bi­de tips on cir­cu­lar saw blades
  • Clea­ning of the saw blades
  • Opti­cal mea­su­ring and che­cking of bra­zed and ground saw blades
  • Few inter­ch­an­ge parts for chan­geo­ver, short set­up times
  • Chan­geo­ver main­ly by data input into the machi­ne con­trol
  • Indus­tri­al PC with touch screen and machi­ne ope­ra­ti­on with WINDOWS inter­face

Tech­ni­cal descrip­ti­on

  • Pro­gramming of the saw data and saving in a data­ba­se
  • The saw bla­de is posi­tio­ned accor­ding to dia­me­ter and rake ang­le in the con­trol posi­ti­on
  • The saw bla­de rota­tes and every tip is inspec­ted by came­ras from dif­fe­rent views
  • Inspec­tion:
    - Mea­su­ring of rake ang­le
    - Mea­su­ring of cent­re posi­ti­on of the tip
    - Mea­su­ring axi­al ang­le
    - Con­trol of tip posi­ti­on
    - Con­trol of tip ori­en­ta­ti­on
    - Con­trol of hard­ness fail­ures on the saw body
    - Con­trol of the sold­er seam
    - Con­trol of bro­ken tip edges
  • Tole­ran­ces for every inspec­tion fea­ture
  • The faul­ty check­points can be mark­ed by a colour dot
  • The con­trol­led saw bla­de is sepa­ra­ted by a hand­ling sys­tem in a maga­zi­ne for good or faul­ty parts (opti­on)

Tech­ni­cal data

  • Dia­me­ter of saw blades: 160 – 800 mm
  • Rake ang­le: ‑10° to +30°
  • Tip width: 1.5 – 7 mm
  • Tip length: 3.5 – 13 mm
  • Machi­ne dimen­si­ons (L x W x H): 1,300 x 1,200 x 1,900 mm
  • Weight: approx. 1,700 kg

Opti­ons

  • Dia­me­ter of saw blades: 1,000 / 2,200 mm
  • Robot sys­tem
  • Mar­king sys­tem
  • Inspec­tion of ground tips

Spe­cial design on request

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Copyright | All rights reserved | GERLING Automation GmbH

Copyright | All rights reserved | GERLING Automation GmbH

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