GLL Auto­ma­tic pre­cis­i­on bra­zing machi­ne

Ser­vo-dri­ves for the main move­ments chan­ge over main­ly by para­me­ter chan­ges, line­ar ope­ra­tio­nal sequence for tooth pre­pa­ra­ti­on.

GLL Auto­ma­tic pre­cis­i­on bra­zing machi­ne

Ser­vo-dri­ves for the main move­ments chan­ge over main­ly by para­me­ter chan­ges, line­ar ope­ra­tio­nal sequence for tooth pre­pa­ra­ti­on.
Data sheet
Data sheet

Spe­cial cha­rac­te­ristics

  • Inno­va­ti­ve machi­ne design by use of ser­vo dri­ve tech­no­lo­gy for the hand­ling units
  • Few inter­ch­an­ge parts for chan­geo­ver with redu­ced set up time
  • Chan­geo­ver main­ly by data input into the machi­ne con­trol
  • Modern tip sort­ing sys­tem with laser came­ra and intel­li­gent lear­ning func­tion
  • Sil­ver sold­er ben­ding unit con­ti­nuous­ly varia­ble pro­gramma­ble in all dimen­si­ons
  • Robot sys­tem with high sto­rage capa­ci­ty and very fast move­ments for loa­ding and unloa­ding the saw blades and saw sepa­ra­ting sys­tem (opti­on)
  • Free­ly acces­si­ble machi­ne pro­tec­tion sys­tem with light curtain
  • Indus­tri­al PC with touch screen and machi­ne ope­ra­ti­on with WINDOWS inter­face

Tech­ni­cal descrip­ti­on

  • Sort­ing and fee­ding of the tips by means of bowl fee­der, laser came­ra sys­tem and lon­gi­tu­di­nal con­vey­or belt
  • Pre­cise tip pre­pa­ra­ti­on with ser­vo grip­per
  • Pro­gramma­ble flux dosing
  • Pro­gramma­ble sold­er sha­ping at the sold­er cut­ting sta­ti­on
  • Defi­ned trans­fer of the pre­pared tip into the cera­mic equip­ped and water coo­led bra­zing tongs
  • Tem­pe­ra­tu­re con­trol­led bra­zing of the tip onto the cir­cu­lar saw bla­de
  • Tem­pe­ra­tu­re con­trol­led anne­al­ing pro­cess
  • Ful­ly auto­ma­tic posi­tio­ning and index­ing of the saw bla­de by means of ser­vo motors
  • Auto­ma­tic pick up of the unbra­zed cir­cu­lar saw bodies from the loa­ding maga­zi­ne and posi­tio­ning them onto the saw bla­de recep­ta­cle by means of a magne­tic hand­ling sys­tem
  • Auto­ma­tic pick up of the bra­zed cir­cu­lar saw bla­de and pla­cing onto the upper pin of the loa­ding maga­zi­ne in ergo­no­mic con­trol posi­ti­on for the ope­ra­tor

Tech­ni­cal data

  • Dia­me­ter of saw blades: 90 – 750 mm
  • Rake ang­le: ‑10º to +35º
  • High fre­quen­cy power: 5.6 kW
  • Tip width: 1.5 – 10 mm
  • Tip length: 2.0 – 27 mm
  • Machi­ne dimen­si­ons (L x W x H): 2,200 x 1,200 x 1,800 mm
  • Weight: approx. 1,000 kg

Opti­ons

  • Dia­me­ter of saw blades: 800 – 2,200 mm
  • High fre­quen­cy power: 12 kW
  • Robot sys­tem
  • Came­ra inspec­tion sys­tem
  • Sil­ver wire fee­ding unit
  • Spe­cial tip fee­ding for PCD – tips
  • Water coo­ling sys­tem

Spe­cial design on request

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Copyright | All rights reserved | GERLING Automation GmbH

Copyright | All rights reserved | GERLING Automation GmbH

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