GLE – Automatic Brazing Machine

Very clear and reliable rotary indexing table, fast and accurate change-over to different saw blade sizes

Special characteristics

  • Clearly arranged and reliable rotary-indexing-table System (patented DBP Nr. 3621 415)
  • Easy to service
  • Tip sorting by means of an optical non-touchable positioning system for tips
  • Precise and exact positionable silver solder cutting Station
  • Exact flux dosing onto the carbide tip and silver solder foil by means of an electronic dispensing unit and a big flux container (no dirt, no drying up)
  • Quick and exact adjustment to different saw blade sizes
  • Easy to handle
  • Quick familiarization with the machine

Technical description

  • Sorting and feeding of the carbide tips through the bowl feeder and longitudinal conveyor belt
  • Dosing of the flux onto the carbide tip by means of dosing valve 1
  • Cutting of the silver solder foil from a coil and stamping onto the carbide tip
  • Dosing of the flux onto the silver solder foil by means of dosing valve 2
  • Transferring the prepared carbide tip into the ceramic-equipped and water-cooled soldering tongs
  • Brazing of the carbide tips onto the saw blade
  • Manual loading and unloading of the unbrazed and brazed saw blades

Equipment

  • Rotary-indexing-table system
  • Electronic dosing system
  • Temperature control unit
  • High frequency generator: 5.6 kW
  • Control Panel for parameter input and process indication
  • PLC machine control

Technical data

  • Diameter of saw blades: 100 – 810 mm
  • Option: 30 – 80, 810 – 1600 mm
  • Rake angle: -10° +30°
  • Width of carbide saw tip: 1.5 – 10 mm
  • Length of carbide saw tip: 2.0 – 27 mm

Options

  • Silver wire feeding unit
  • Special tip feeding for PCD-tips
  • Robot system
  • brazing of gang saw
  • Water cooling system

Special design on request

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